Design + engineering · Wisconsin

Everything interesting
happens on the inside.

We are a small company that takes on a few very large problems — the kind a leading company has already tried to solve and couldn’t. We work from materials up to a running pilot, then help it become a product.

Close-up of a bench rig: a white flexible shaft coupling with a hex set screw joins a polished steel shaft to a stack of precision bearings, with a green circuit board and a blue fixture out of focus behind.
What we do

Three ways in.

Most engagements move through all three, in order; a few start further along. None of them are small, and none of them stop at the prototype.

All capabilities →
01

Materials

New geometry needs new stuff to be made of. We develop and test the polymer composites a design will actually live in.

02

Design + prototyping

We design structures that do a physical job — moving heat, mass, load, or water — and build them at real scale, so the answer is a part in hand, not a slide.

03

Pilot → commercialization

A prototype that works once is not a product. We take the design into a live facility, learn what breaks, and carry it toward manufacturing at volume.

Selected work

Recent work.

Most of what we do is confidential. What we can show is described by sector, not by name — the shape of the problem is the point.

All work →
A hand holds up a white 3D-printed block of stacked wavy fins; sunlight behind it glows through the curved channels and the round openings cut into them. Industrial reactor internals: gas-liquid contactors · 2023–present

We cut fill pressure drop. Physics did the rest.

Cooling tower fill hasn’t changed in decades. Our media moves the same air and water for less fan work.

Close-up inside a void of a 3D-printed lattice formwork, warm-lit against pure black, before concrete is cast into it. Precast concrete · 2025–present

Lighter blocks. Same strength. Less carbon.

Printed formwork puts concrete only where the load goes. UHPC precast with less material and less embodied carbon.

Front view of a synthetic (non-PII) face wearing a translucent acid-green pressure mask, cut for the eyes, nose and mouth, on a pure white background. Medical devices · 2025–present

Scan a face. Print a burn mask.

A headless pipeline that turns a face scan into a custom pressure mask for burn care. No casting, no waiting.

Tell us what’s inside.

If it’s a big problem and nobody has cracked it yet, we want to hear about it. If it’s a quick job, we’re the wrong company — and we’ll say so.

We reply within 48 hours.